Shrink tunnel troubleshooting

Heat tunnel temperature settings

Heat tunnel temperature is only one part of shrink wrapping quality. Belt speed, airflow, film width, perforation, film gauge and product heat tolerance all affect the final pack.

Heat tunnel temperature settings for shrink wrapping
Heat tunnel temperature settings guidance from Lancing UK.

Temperature is not the only setting

Increasing temperature can sometimes make a poor pack worse. If the film is oversized or under-perforated, more heat may create holes or distortion instead of a tighter finish.

  • Check film width before changing heat
  • Balance belt speed and temperature
  • Use airflow to improve corners
  • Test settings with real products

Belt speed and dwell time

A slower belt increases heat exposure. A faster belt reduces exposure. The right setting is a balance between film shrink and product protection.

Airflow and product shape

Air needs to reach the corners and sides of the pack. Tall, irregular or closely spaced products may need different airflow, spacing or tunnel settings.

Specification information to send

ProductSend length, width, height, weight, photos and the largest and smallest pack sizes.
Film and finishConfirm whether the priority is retail presentation, transit strength, tamper evidence or product protection.
OutputConfirm target packs per minute, daily volume, loading method and whether the product arrives from another machine.
SiteConfirm floor space, power, compressed air, conveyor height, access and any upstream or downstream equipment.

FAQ

Heat tunnel temperature settings FAQs

Why does shrink film get holes?

Excess heat, long dwell time, sharp product edges or unsuitable film can cause holes.

Why are corners loose?

Common causes include too much film, insufficient airflow, incorrect perforation or inadequate dwell time.

Should settings be recorded?

Yes. Recording settings for each SKU improves repeatability during changeover.