Troubleshooting guide

L sealer and shrink tunnel troubleshooting

Poor shrink wrapping results can come from the sealer, film, tunnel or product handling. Troubleshooting should isolate one variable at a time.

L sealer and shrink tunnel troubleshooting
L sealer and shrink tunnel troubleshooting from Lancing UK.

Key checks for L sealer shrink tunnel troubleshooting

Poor shrink wrapping results can come from the sealer, film, tunnel or product handling. Troubleshooting should isolate one variable at a time.

  • Seal quality
  • Film perforation
  • Tunnel temperature
  • Conveyor speed
  • Product stability

Poor seals

Check seal wire condition, dwell, temperature, film contamination, jaw alignment and film tension before changing multiple settings.

Wrinkles and ballooning

Review tunnel temperature, conveyor speed, perforation, film type and the amount of air trapped inside the pack.

Product movement

Light or unstable products may shift during transfer. Check infeed, belt speed, spacing and product support.

Details to send for a useful recommendation

Product rangeLargest and smallest pack dimensions, product weight, photographs and notes about pack stability.
Production targetRequired packs per minute, daily volume, shift pattern and expected changeover frequency.
Film and finishPreferred film type if known, presentation standard, seal position and any retail requirements.
Site informationAvailable floor space, power, compressed air, access route, conveyor height and downstream packing method.

FAQ

L sealer and shrink tunnel troubleshooting FAQs

What causes weak seals?

Worn consumables, wrong settings, contaminated film or alignment issues are common causes.

What causes ballooning?

Trapped air and insufficient perforation are common causes.

Should I adjust all settings at once?

No. Change one variable at a time so the cause is clear.