Shrink tunnel guide

Shrink tunnel airflow guide

Shrink tunnel airflow influences how evenly the film shrinks around the pack. Temperature alone is not enough for a good finish.

Shrink tunnel airflow guide
Shrink tunnel airflow guide advice from Lancing UK.

When this search applies

Shrink tunnel airflow influences how evenly the film shrinks around the pack. Temperature alone is not enough for a good finish.

  • Airflow around all pack sides
  • Temperature and speed balance
  • Avoid overheating products
  • Consistent pack spacing

Airflow and presentation

A poor finish may be caused by airflow, speed, film type or pack spacing rather than temperature alone. The tunnel should be adjusted as part of the whole process.

Product protection

Sensitive products need careful control so shrink film tightens without overheating the carton or contents.

Information to send for an accurate recommendation

Pack dimensionsLargest and smallest product sizes, pack weight, stability and whether products are single cartons, bundles or trays.
Required outputTarget packs per minute, daily volume, shift length, changeover frequency and whether future output may increase.
Film and finishPreferred shrink film if known, presentation requirements, seal position, retail display needs and barcode visibility.
Line layoutAvailable floor space, infeed method, conveyor height, power, compressed air and whether a shrink tunnel is needed.

FAQ

Shrink tunnel airflow guide FAQs

Should I simply increase temperature?

Not always. Higher temperature can distort film or damage products if airflow and speed are wrong.

Does pack spacing matter?

Yes. Packs too close together can block airflow and cause uneven shrink.

Can this be solved during setup?

Often, yes. Trial settings help find the right balance.

Tunnel airflow

Why airflow matters as much as tunnel temperature

Airflow distributes heat around the film. If air only reaches part of the pack, one face can shrink cleanly while another remains loose, wrinkled or overheated. For L-sealer lines, the tunnel should be assessed with real product spacing and the actual film because both influence how heat reaches corners and underside areas.

Temperature alone is not a reliable setup method. Belt speed, product spacing, tunnel loading, aperture size and cooling after discharge all change the finished result. A useful test records the settings that created the best pack so the operator can repeat them.

Selection pointWhat to confirmWhy it matters
Air directionObserve whether corners and underside areas shrink evenly.Uneven air movement can create dog-ears and loose film.
Product spacingRun products at the spacing expected in production.Crowded packs can disturb airflow and reduce repeatability.
Tunnel loadingAvoid judging results from one isolated pack if production will run continuously.Continuous loading can change temperature stability and airflow behaviour.
Cooling zoneInspect packs after cooling, not only at tunnel exit.The final appearance can change as film stabilises.

Information to prepare before a quotation

  • Film type and thickness.
  • Pack dimensions and spacing.
  • Tunnel temperature and belt speed used in the trial.
  • Airflow observations around corners and underside.
  • Final pack quality after cooling.

Tunnel size

Check tunnel aperture and product clearance.

Buyer FAQs

Why does one side shrink better than the other?

Uneven airflow, product spacing, film allowance or pack shape can cause one-sided shrink.

Can more temperature fix wrinkles?

Not always. Excess heat can damage film or product; dwell and airflow may be the actual issue.

Should packs be cooled before judging quality?

Yes. Finished appearance and handling strength should be checked after the film has stabilised.

Does product spacing matter in the tunnel?

Yes. Spacing affects how air circulates around each pack.

What trial notes are useful?

Record film details, temperature, belt speed, product spacing and the observed result.